Diseño de una mesa volteadora de flejes de 500 kilogramos de capacidad para la industria de metales

Abstract

CONDITION FOR PUBLICATION OF PROJECT. The project addressed the design of a metal strapping turning table with a capacity of 500 kg, aiming to optimize material handling in industrial processes. It was proposed as an alternative to conventional systems requiring overhead cranes, seeking to improve operational safety and production flow efficiency. The proposed solution was based on an automated system powered by hydraulic technology, designed based on criteria of functionality, technical feasibility, and compliance with industrial standards. The methodology employed included three-dimensional modeling and structural simulation using CAD tools, as well as the analysis of critical components under static and dynamic loads. Technical standards such as ANSI/AISC 360-16 and ISO 13849-1 were applied to ensure structural integrity, durability, and safety. The selected materials, including ASTM A36 steel and standardized hydraulic components, were sized considering mechanical strength, compatibility, and local market availability. The analyses performed showed favorable results in terms of structural performance, with adequate safety factors in all major elements. The system met the defined operational requirements, including a 90° rotation, a working height of 1,720mm, and reliable operation. The estimated investment was USD 22,406.96, suggesting competitiveness compared to similar commercial solutions. The final design represents a technically viable and functionally robust alternative for implementation in medium-scale industrial environments. Keywords: Turning table, hydraulic system, simulation, structural analysis economic feasibility